Annual report pursuant to Section 13 and 15(d)

Note 7 - Restructuring charges

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Note 7 - Restructuring charges
12 Months Ended
Jan. 01, 2012
Restructuring and Related Activities Disclosure [Text Block]
7.
Restructuring charges

Fiscal 2011 charges:

During the first quarter of 2011 the Company began executing its 2011 Plan to streamline operations in response to reductions in forecasted revenues.  The Company recorded restructuring charges of $364, consisting of severance costs of $205 at the Mexico facility and $159 at the Markham facility. The Company reduced staff levels by approximately 120 full-time equivalents (“FTEs”) in Mexico and 40 FTEs in Canada. In the second quarter of 2011, the Company continued its 2011 Plan and recorded additional restructuring charges of $1,743, consisting of severance costs of $408 at the Mexico facility, $427 at the Markham facility and $908 in the Corporate office. Staff levels were reduced by approximately 120 FTEs in Mexico and 70 FTEs in Canada. In the third quarter of 2011, the Company continued its 2011 Plan and recorded additional restructuring charges of $686, consisting of severance costs of $186 at the San Jose and ZF Array Technologies (“ZF Array”) facilities reflecting the integration of the two businesses, $24 at the Mexico facility, $207 at the Markham facility and $269 in the Corporate office. Staff levels were reduced by approximately an additional 13 FTEs in the United States, 1 FTE in Mexico and 40 FTEs in Canada. In the fourth quarter of 2011, severance expense of $82 at the San Jose and ZF Array facilities, and of $33 at the Mexico facility, was reversed as the Company delayed its integration process.

The following table details original charges, payments and adjustments and the related amounts included in accrued liabilities relating to the 2011 Plan:

   
Severance
 
2011 Plan
     
Balance as at January 2, 2011
  $  
Charges
    2,678  
Payments
    (1,763 )
         
Balance as at January 1, 2012
  $ 915  

Remaining accrued amounts relating to the 2011 Plan consist of severance payments of $104 in the United States and $811 in Canada that are expected to be paid out by the end of fiscal 2012 through a drawdown on the revolving credit facilities.

Fiscal 2009 charges and recoveries:

In 2009, the Company reduced staff levels in response to expected lower revenues resulting from the global economic recession (the “2009 Plan”).  In the first quarter of 2009, the Company recorded restructuring charges of $815, consisting of severance charges of $445 in the Mexican facility, $337 in the Canadian facility, and $33 in the U.S. facilities, reflecting a reduction of staff levels by approximately 160. In the second quarter of 2009, the Company recorded a restructuring recovery of $32 consisting of a recovery of severances.

The following table details original charges, payments and adjustments and the related amounts included in accrued liabilities relating to the 2009 Plan:

   
Severance
 
2009 Plan
     
Charges
  $ 815  
Recoveries
    (32 )
Payments
    (783 )
         
Balance as at January 3, 2010 and January 2, 2011
  $